Process Automation

过程自动化和控制是MAVERICK业务的核心. MAVERICK拥有与当今市场上所有主要DCS和PLC合作的经验, enabling I/O optimization. We leverage your existing infrastructure to implement process automation solutions designed for your manufacturing and processing needs. 我们的过程自动化专业知识涵盖所有制造行业, including oil and gas (upstream, midstream and refining), chemical processing, pharmaceutical, power and utilities.

MAVERICK’s business systems and operational consultants analyze your business processes and provide actionable insights for streamlining the flow of business information to realize measurable benefits. 成功的关键在于人、流程和技术的结合. We work with you to ensure that the requirements for your targeted process automation technology implementation produce the desired results — connecting your enterprise from the plant floor to the boardroom — and that the business and operational processes are in place to support the implementation.

Collecting, storing and distributing real-time production data as part of a process automation system allows identification of the causes of operational problems and quality issues. MAVERICK works with its customers to implement data management systems and historians as part of continuous improvement with initiatives, helping managers use these tools to analyze their production data and make smarter decisions for increased productivity, quality and compliance.

Business continuity and disaster recovery (BC / DR) refers to the process of bringing a facility or business back online following a disaster, 以及如何根据可能存在的新挑战来管理业务运营. 自然灾害会造成问题, such as damage to facilities, 电力和公用设施的可用性降低, 供应链和运输问题, and reduced staff. 大规模网络攻击将产生不同的破坏性结果, 这可能包括对设备和设施管理操作的损坏. Catastrophic loss of data, servers, 过程自动化技术和网络基础设施也很有可能.

无论你是从火灾、爆炸、洪水、飓风或其他灾难中恢复过来， MAVERICK is there for you. We understand that it can be a while before you will be able to focus on your discrete process control areas. 首先要注意你的人员安全, your other concerns will most likely include reestablishing your infrastructure and stabilizing your equipment and process automation technologies.

MAVERICK的业务解决方案顾问团队, operational consultants and process automation experts mobilize quickly and assess your existing and planned network infrastructure, 控制系统、监督控制和数据采集(SCADA)系统，强调安全性和生存性. For example, 我们提供仪器/控制设备的调查, instrument calibration, 控制系统验证和补救, 设备和业务系统的重新设计和重新调试, 只要你需要，还会提供额外的内部支持.

Front-end engineering design (FEED), also called detailed design，是工程项目的第二阶段. FEED 跟踪可行性研究，并经常在最终过程自动化项目批准之前进行. 这个阶段很有用，因为它可以用来生成投标标签, 然后哪一个可以用于开发投资质量的成本估算. 修订版0管道和仪表图(P&IDs) are usually generated during FEED 例如，对于涉及仪表和控制系统的过程自动化项目, for grassroots projects, 主要机组改造和控制系统升级. MAVERICK 工程师已经承担了责任 FEED 在许多不同行业的过程自动化项目中生成, 确保项目在批准的范围和预算内完成.

设备的仪器和电气(1)&E)系统对过程自动化至关重要. MAVERICK provides design, engineering and troubleshooting services for these systems to ensure the quality and proper integration of the system components, motor control circuits, power supplies and PLCs.

A clear understanding of plant or mill processes is critical to developing a sound process automation system design with improved operation and productivity. 理解的关键是过程分析，其中包括回顾P&id和操作数据，然后通过关键访谈收集操作人员的输入. 这一分析揭示了关键的经营目标和指标以及重要的产品质量变量, as well as the constraints, 运营商面临的限制和瓶颈. The best process automation system designs create the tools that empower operators to overcome the challenges and meet key goals and targets. MAVERICK公司的过程控制工程师对所有的过程自动化项目进行了合理的过程分析.

Programming and configuration brings to life the detailed design of the instrumentation and control system that is developed during the FEED phase of process automation. MAVERICK我们的控制工程师在各个专业都有丰富的工作经验 DCS and PLC system. They apply this process automation knowledge in using the latest engineering tools to convert logic diagrams into PLC ladder logic, to write generic and custom code and to build I/O and control applications using standard system function blocks and other features. 具有现代控制系统中可用的功能, 即使是复杂的高级控制策略也可以在这些系统中配置和编程.

项目管理是过程自动化项目成功的最重要因素之一. MAVERICK employs the Project Complete^® approach to project management, in which our project managers execute at every stage in the process automation project lifecycle: definition, design, development, deployment, direction and documentation. This eliminates many of the problems that can keep a process automation project from meeting its scheduled requirements.

MAVERICK 了解在当今的商业世界中企业范围内的设施集成, many companies are concerned about the risk of exposing process control systems to networks that have connectivity beyond the facility’s boundaries. MAVERICK works with each process automation customer to ensure that every network is sufficiently armored to mitigate the risk of unwanted intrusion.

During process automation, MAVERICK 提供从上到下的集成控制设计; MES and business systems. 我们的设计专长涵盖各个领域，包括电气和仪表， DCS, PLC, HMI and SCADA implementations; I/O point configuration; advanced process control; and control and business networks.

MAVERICK我们的项目完成方法是我们提供系统开发服务的基础. This applied methodology ensures that our team follows good engineering practices during all phases of development, including system configuration and setup; control, HMI and SCADA programming and configuration; historian configuration and database programming; business interface development; and documented testing. 软件开发的所有阶段都服从于修订控制和文档.

Our breadth of process automation services allows us to provide comprehensive implementation of our engineered solutions, including technical services to support the electrical and instrumentation installation and calibration, 工程支持控制系统调试和启动及启动后的支持.